Wuxi this beautiful ancient city not only has a rich cultural heritage, the harmonious development of multi-industry chain, in the city center, but also has the oldest national brands - FAW Wuxi Diesel. As the only industrial company occupying the C-bit of Wuxi City, Xichai has made outstanding contributions to the local development of Wuxi and has been highly valued by the Jiangsu Provincial Party Committee.
FAW Jiefang Xichai headquarters appearance
On May 15, 2018, he was informed that Jiangsu Provincial Party Committee Secretary Ruan Qinyu, Jiangsu Provincial Party Standing Committee, Wuxi Party Secretary Li Xiaomin, Provincial Party Standing Committee, Executive Vice Governor, Provincial Party Committee Secretary General Fan Jinlong and other provincial leaders visited Wuxi to investigate the new situation. Under the development of the real economy and the status quo of the "China Manufacturing 2025" enterprise intelligent exploration. During the visit, Prof. Qin Qinji and his entourage investigated the heavy-duty diesel engine Huishan base of Xi Diesel and received warm reception from the leaders of Party Secretary of the FAW Jiefang Engine Business Department and General Manager Qian Hengrong. As the representatives of Wuxi's industrial manufacturing, Xichai demonstrated its strength in R&D and manufacturing with strength!
During the investigation of the heavy-duty diesel engine Huishan Base of Xi Diesel, Prof. Qin Qinji visited the image exhibition hall and the joint workshop, and listened to Qian Hengrong's party secretary and general manager to report on the company's current production and operation performance, major products, future market prospects, and intelligence. Factory construction situation. It is understood that the Liberation Engine Business Unit has maintained industry leadership and strong growth through technological innovation, and based on its leading advantages in design, equipment, and management, it has been committed to becoming the main production and export base of China's own brand engine and the major manufacturing base for heavy-duty engines .
Provincial and Municipal Leading Teams to Investigate Xie Diesel Heavy-Duty Diesel Engines Huishan Base
The heavy-duty diesel engine Huishan Base was put into operation in 2012. It is a heavy-duty engine production base that FAW Group has reached the international advanced level. It integrates a world-class automatic production line and manufactures high-end power “cores†in China with international standards. With high-precision equipment, high standards of management, and efficient operation, the entire base of production efficiency leads the industry. The Aowei 11-liter engine produced here has occupied the first place in the same displacement market for many years and its market share exceeds 50%! The strength of local auto industry, driving the transformation and upgrading of the auto industry, and accelerating the acceleration of industrial output have made great contributions. In June 2016, Xie Diesel heavy-duty diesel engine Huishan base "Heavy Vehicle Engine Intelligent Manufacturing Pilot Demonstration" was short-listed in the Ministry of Industry and Information Technology Intelligent Manufacturing Pilot Demonstration Project.
Design leader
The planning of the Huishan base draws on the advanced green factory design concepts at home and abroad to determine the high-end positioning of the “low-carbon factoryâ€. All air-conditioning in the joint workshop adopts an efficient, energy-saving ground source heat pump system, reducing electricity consumption by 40%. School buses use electric dynamometers with energy recovery function instead of hydraulic dynamometers. One bench per year can generate 200,000 degrees; solar energy heating systems are used in canteens and showers. The energy consumption per unit of output value of the Huishan base is the lowest in the global peer group, and zero emissions and zero pollution to the environment are simultaneously achieved.
The heavy-duty diesel engine Huishan base of Xichai identified the high-end positioning of the “low-carbon factoryâ€
Equipment leadership
The world's top equipment such as the German GROB machine tool, the Swiss ABB robot, and the United States GORBEL can be seen everywhere in the base. These equipments are integrated with flexibility, integration and automation. The automated assembly line has 179 stations and the entire line automation rate reaches 28%. 6DM machine line 60 process, the automation rate is as high as 78%. At the same time, the machining production line is also equipped with equipment that can fully analyze and control the machining accuracy and real-time control. The assembly line is equipped with automatic production lines for equipment such as tightening, gluing, conveying, and assembly, and is equipped with key dimensions, torque and appearance. Re-inspection equipment such as leakage. To ensure the quality of diesel engine parts and the quality of the installation.
Xichai Heavy-duty Engine Production Line Sets 6 Domestic Firsts
In addition, the Xixi Diesel heavy-duty engine production line also set a record of six domestic firsts, namely: China's first creative "X" type production line, to meet the non-adjacent three stations to share a robot, reduce equipment investment, improve robot utilization and production Efficiency; The first use of three-axis robot to achieve automatic lubrication and automatic installation of cylinder liners; The first use of fiber-optic sensing non-contact detection technology, to achieve the anti-error detection of the installation quality of the cylinder seal water seal ring, effectively guarantee the assembly quality; reduce manual detection Strength, reduce the pressure of the manpower; for the first time using visual error proofing technology to carry out anti-error scanning on more than 60 features of engine parts, control product defective product rate, reduce zero kilometer failure and 12MIS index; domestic first proposed assembly line parts The implementation of intelligent AGV automatic distribution concept.
Management leadership
Based on the research of Toyota OEE/GAE and other production process analysis methods, Huishan Base Management has innovatively created and implemented LTE efficiency analysis (a complete statistics and description framework for the entire production process) management method based on the actual conditions of the production organization. According to statistics, since the LTE system was put into operation, the production cycle of diesel engines has been shortened by 92.1 minutes, and the total production line efficiency has reached the leading level in the industry.
Xichai heavy-duty diesel engine Huishan base innovatively creates and implements LTE efficiency analysis (digital statistics and description framework for the entire production process) management method
Xichai has maintained a good momentum of development with its technological leadership. Wu Jichai, secretary of the Jiangsu Provincial Party Committee, encouraged Xi Xicai to innovate with greater intensity, strive to achieve autonomous control in the core technology field, and gave Xichai great hope!! Xichai takes its own development as a starting point, driving the city to accelerate and insist on independent research and development, and create high-end power with innovation!
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